Originally Posted by Heavenly
A computer techie can describe this in more detail but most formatted HD's have a 4GB per file limit.
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Originally Posted by Jophess
The .avi files Fraps creates are limited to 4gb in order to keep compatibility with all editing software.
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For a little additional info, a normal 'windows' hard drive is often formatted in FAT32, which limits the maximum size of files (not folders mind, just files) to under 4GB. In order to be able to use larger files your hard drive will need to be formatted as NTFS, however because of the limitation on FAT32 many programs are built to automatically make sure their files don't exceed 4GB.
In this case though, it sounds as if your hard drive is indeed formatted as FAT32. In order to change this, unfortunately you are forced to erase all data from the drive. The best option may be to add another disk drive and format the new drive as NTFS.